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Auto Sheet metal bending CNC Electro-hydraulic Press Brake Servo Main Motor
Application Introduction,
This CNC press brake uses the tools (standard or special tools) to bend metal sheet into workpieces of various geometric cross-section shapes.
It is a sheet metal forming machine designed for cold rolling sheet metal processing.
It is widely used in sheet metal bending industry, such as automobile, aircraft manufacturing, light industry, shipbuilding, container, elevator, railway vehicles and other industries.
This CNC Bending machine helps you to ease the bending process and improve the bending efficiency largely.
Principe and Features of the machine:
1, Structure of Press Brake:
1) Complete steel-welded structure; left and right houses, working table and cylinder base are welded into a whole frame.
2) After welding, the internal stress is eliminated by tempering, so the whole steel is strong and the stability is good.
2) ANSYS finite element analysis software to ensure the reliability of the machine and the precision.
2, Hydraulic system:
1) Integrated control system imported from Rexroth Germany;
2) Decrease the installation of pipelines;
3) Ensure the working stability and better appearance.
3, Main oil cylinders:
1) Closed loop control mode:Germany electro-hydraulic servo valve and imported grating ruler;
2) High-frequency hydraulic control technology, faster, more efficient and accurate.
3) Totally different from traditional mechanical stop bending machines;
4) High precision of the glide position and bending;
5) Accurate and stable operation
4, Mechanical Crowning/compensation table
1) The local deflection compensation mechanism uses a mechanical interference table compensation structure. CNC controller automatic calculation control.
2) Each group consists of several groups of three-dimensional curved surfaces with different slopes. The compensation curve is closer to the deformation curve of the slide plate, which greatly improves the machining accuracy of the bending machine.
5, Back gauge system:
1) High quality ball screw and linear guider to ensure the stopping precision.
2) More functional multi-axis blocking is available according to customer's requirement.
3) Standard 2 sets of fingers mounted in Linear guider installed on back gauge beam, as to complex shapes work pieces, 4 or 5 fingers back gauge system and corresponding dies are available for your choose.
6, Body two sides:
1) C shaped plates are fitted on both sides;
2) The high precision Grating ruler is on the C shaped plates;
3) Avoid the influences on bending precision arising from distortion of machine body during bending process.
7, CNC controller Delem Series:
1) All actions (X,R axes running) of the rear stopper ;
2) The stroke of Ram (Y1,Y2 axes)
3) The hydraulic system flowing and pressure
4) The adjustment of deflection compensation
5) Customer can choose different the backgauge form
X+R ; (DA53T,DA58T)
X+R+Z1+Z2; (using DA-66T, DA-69T)
X+X(Delta)+R+Z1+Z2; (using DA-66T, DA-69T)
X1+X2+R1+R2+Z1+Z2. (using DA-66T, DA-69T).
X1+X2+R1+R2+Z1+Z2+Z3+Z4. (using DA-66T, DA-69T).
8, GIVI Sensor Ruler
1) The CNC Press brake use fully closed-loop electro-hydraulic servo control,
2) Ram position signals can be feedback to CNC system by two sides Sensor Ruler,
3) Then CNC controller DA58T adjusts the oil flowing amount by changing the opening size of synchronous valve
, hereby controlling the ram Y1, Y2 running on the same level, maintaining the parallel state of the worktable.
9, Quick Clamping to fix Top tool fastly and easily
10. Standard Top tool and Double V-Die (Amada style) on machine
Raw Materials: 42CrMo
Single or Double V-die V8,V12,V16 (customized)
Overall quenching process, high hardness and good wear resistance.
11, Germany BAUSER and Busak+Shamban Seals
Strong anti-extrusion ability to gap
Seals will not be twisted or fliped
Good wear resistance and easy assembly
Good leakproof
12, Reliable electrical system
Basic Configuration:
No | Name | Model/Manufacture |
1 | CNC System | Holland Delem DA53T, DA58T,DA66T Controller ESA S630, S640,S650 CYBELEC CT8,CT12 LZ-1000 |
2 | Electrics | France Schneider Electrics |
3 | Back-gauge | Ball screw + linear guider; 2sets of finger moving on linear guider |
4 | Main Motor | Siemens AC motor |
5 | Servo Motor | Nanjing Estun |
6 | Servo Driver | Nanjing Estun |
7 | Pedal Switch | KACON, South Korea |
8 | Sealing Ring | BAUSER and Busak+Shamban, Germany |
9 | Hydraulic System | Rexroth, Germany |
10 | Oil Pump | Germany ALLEAD high performance & low noise internal gear pump Oil Pump |
11 | Oil Tube Connector | Germany EMB |
12 | Top tool and V-Die | One set of standard top tool and V Die |
13 | Back-gauge | Taiwan Hiwin ball screw and linear guide rail |
14 | Oil Cylinder | China Taifeng |
15 | Fast Clamping | Chinese brand |
16 | Deflection Compensation | Mechanical Compensation/crowning table |
17 | Grating ruler | Italy GIVI |
18 | Standard Axis | 4 +1(Y1, Y2, X,R,+V ) |
Model | Force (Kn) | Max. Length (mm) | Dis. between houses (mm) | Throat Depth (mm) | Stroke (mm) | Max. Opening (mm) | Power (kw) | X-travel (mm) | X-speed (mm/s) | L*W*H(mm) | Weight (ton) |
---|---|---|---|---|---|---|---|---|---|---|---|
63t/2500 | 630 | 2500 | 1960 | 400 | 150 | 480 | 5.5 | 500 | 200 | 2850*1750*2350 | 6 |
80t/3200 | 800 | 2500 | 2600 | 400 | 200 | 480 | 7.5 | 500 | 200 | 3850*1850*2550 | 7.2 |
110t/3200 | 1100 | 3200 | 2600 | 400 | 200 | 480 | 7.5 | 500 | 200 | 3850*1850*2600 | 8.0 |
110t/4000 | 1100 | 4000 | 3200 | 400 | 200 | 480 | 7.5 | 500 | 200 | 4610*1850*2700 | 10.5 |
130t/3200 | 1300 | 3200 | 2600 | 400 | 200 | 480 | 11 | 500 | 200 | 3850*1850*2600 | 9 |
130t/4000 | 1300 | 4000 | 3200 | 400 | 200 | 480 | 11 | 500 | 200 | 4610*1850*2700 | 11.5 |
170t/3200 | 1700 | 3200 | 2600 | 400 | 200 | 480 | 11 | 500 | 200 | 3900*1900*2600 | 10.5 |
170t/4000 | 1700 | 4000 | 3200 | 400 | 200 | 480 | 11 | 500 | 200 | 4650*1900*2700 | 12.5 |
200t/3200 | 2000 | 3200 | 2600 | 400 | 200 | 480 | 15 | 500 | 200 | 3900*1900*2700 | 12 |
200t/4000 | 2000 | 4000 | 3200 | 400 | 200 | 480 | 15 | 500 | 200 | 4700*1900*2700 | 13 |
250t/3200 | 2500 | 3200 | 2600 | 400 | 200 | 480 | 15 | 500 | 200 | 3900*2100*2800 | 14 |
250t/4000 | 2500 | 4000 | 3200 | 400 | 200 | 480 | 15 | 500 | 200 | 4650*2100*2850 | 15.5 |
320t/3200 | 3200 | 3200 | 2600 | 400 | 200 | 480 | 22 | 500 | 200 | 3930*2110*3200 | 19T |
320t/4000 | 3200 | 4000 | 3200 | 400 | 200 | 480 | 22 | 500 | 200 | 4830*2110*3200 | 22Ton |
400t/4000 | 4000 | 4000 | 3200 | 400 | 320 | 600 | 30 | 500 | 200 | 4850*2450*3500 | 28Ton |
500t/6000 | 5000 | 6000 | 4900 | 500 | 320 | 600 | 37 | 800 | 200 | 6500*2810*4500 | 42Ton |
600t/6000 | 6000 | 6000 | 4900 | 500 | 320 | 600 | 45 | 800 | 200 | 6500*2910*5100 | 50Ton |
800t/6000 | 8000 | 6000 | 4720 | 700 | 400 | 600 | 55 | 800 | 200 | 6500*2950*5300 | 75Ton |
Remarks: This parameter is maded in 2019 system. If the parameters are not updated in time, please understand and contact with us..